Manufacturing Facility

Manufacturing Facility

Toshiba JSW Power Systems Private Limited (TJPS), Chennai has modern machine tools, large fabrication, automated welding, massive assembly, high-speed balancing and inspection facilities which it will now extend to other heavy manufacturing industries for manufacturing of high-precision equipment in India with Japanese quality assurance.

TJPS with advanced innovative technology offers topmost quality, affordable, reliable, or sustainable energy and timely deliverable to meet client requirements. We have the courage, passion, diversity and resourcefulness needed to deliver that promise…wherever and however the world needs it.

1. HIGH PRECISION MACHINING CENTRES

Toshiba JSW has a vast integrated air-conditioned machine shop for machining centres, which consists of Horizontal machining centre with multiple pallets and Vertical machining centre with rotary unit.

Horizontal Machining Centres

Stroke (XYZ)
- 1000x850x750mm
Rotating speed
- 4500 rpm
Table size
- 630x630 mm

Vertical Machining Centres

Stroke (XYZ)
- 610x280x1150mm
Rotating speed
- 8000 rpm

Manufacturing Facility

2. MEDIUM MACHINERIES

Toshiba JSW has the machineries such as Turner, Miller and Horizontal borer for making convenient of medium sized parts

Turn Miller

Table diameter
- 3000mm
Swing diameter
- 5500mm
Table capacity
- 32MT
Component height
- 3700mm
Special Attachments
- Milling head, Right angle and Vertical facing head

Horizontal Borer

Stroke (XYZ)
- 6000x2500x1500mm
Quill stroke (W)
- 1000mm
Table capacity
- 25MT
Rotating speed
- 4000rpm
Special Attachments
- Universal head

Horizontal Lathe

Distance between centres
- 3000mm
Swing over bed
- 1000mm
Swing over cross slide
- 710mm
Capacity
- 2MT

Manufacturing Facility

Manufacturing Facility

3. LARGE MACHINERIES

Toshiba JSW has high precision large machineries with material handling capacity of 200MT cranes for Turning, Gantry Milling and Horizontal Boring.

Large Lathe

Distance between centres
- 20000mm
Swing diameter
- 3000mm
Capacity
- 240MT

Turn Miller

Table diameter
- 6500mm
Swing diameter
- 8500mm
Table capacity
- 100MT
Component height
- 7000mm
Special Attachments
- Snout milling head, Right angle head, 5 axis head with servo

Horizontal Borer

Stroke (XYZ)
- 24000x6000x1200mm
Quill stroke (W)
- 1000mm
Fixed Table size
- 12000x5000mm
Rotary table size
- 9000x6000mm
Table capacity
- 120MT
Special Attachments
- Right angle head, Universal head, D’andrea

Gantry Miller

Stroke (XYZ)
- 10000x7500x2300mm
Quill stroke (W)
- 4000mm
Table size
- 10000x6000mm
Special Attachments
- Snout milling head, Right angle head, 5 axis head with servo, Vertical D’andrea and Horizontal D'andrea, Ejector drilling

Manufacturing Facility

Manufacturing Facility

4. AUTO MECHANISED FABRICATION

Toshiba JSW has equipped with state of the art fabrication facilities, starting from cutting to painting.

GAS CUTTING

Length
- 15000mm
Width
- 4500mm
Cutting thickness
- 300mm (max)
Capacity
- 300mm/ min (t 50mm)

ROLLING

Width
- 4500mm
Thickness
- 120mm
Hydraulic press
- 200 bar

HYDRAULIC PRESS

Type
- Column
Capacity of the ram
- 2500MT
Working pressure
- 200 bar
Approach speed
- 100mm/ sec
Ram movement
- Down streaming

SR FURNA

Type
- Bogie hearth
Heating mode
- LPG Gas fired
Furnace size
- 11000x7000x5000mm
Operating temperature
- 625deg
Maximum temperature
- 900deg
Capacity
- 100MT

SHOT BLASTING CHAMBER

Booth size
- 12500x9000x6500mm
Exhaust
- 991 cum/min
Wind velocity
- 0.28m/ sec
Filter area
- 500 sq.m
Air required
- 14200NI/ min
Blast capacity
- 15-19 Sqm/ hr

PAINT BOOTH

Booth size
- 12500x9000x6500mm (731 cubic meter)
Exhaust
- 3398 cum/ min
Wind velocity
- 0.50m/ sec

Manufacturing Facility

Manufacturing Facility

Manufacturing Facility

5. MASSIVE ASSEMBLY

Toshiba JSW has huge assembly stations for doing various kind of assemblies which can handle smaller to large size components.

Facility includes advanced equipment that can perform assembly, hydro test, polishing, lapping and grinding, also includes special processes like brazing, shot peening, spot welding and riveting of parts as per applications.

Floor capacity
- 300MT
Crane capacity
- 150MT

6. HSB/ LSB

Toshiba JSW has the balancing facility, to get optimum performance of the machines and also it reduces/ eliminates the field balancing requirement.

HSB

Swing diameter
- 8000mm
Rotational speed
- 4500rpm
Holding length
- 18000mm
Capacity
- 120MT

LSB

Swing diameter
- 5000mm
Rotational speed
- 40rpm ~ 1700rpm (depends upon rotor weight and bearing span)
Holding length
- 15000mm
Capacity
- 100MT

Manufacturing Facility